Case Study: Thailand Chicken Farm PU & PVC Sandwich Panel Solution
For modern farms built in tropical Southeast Asia, roof and wall material selection is critical. High temperature, high humidity and strong corrosive substances (poultry manure, cleaning agents) set strict requirements for building materials.Today we share a real‑world case: a large‑scale chicken farm project in Thailand adopts SHANGCHENG 75 mm PU insulation panel for roof and pvc corrosion‑resistant EPS foam panel for wall, building a thermal‑insulated, corrosion‑resistant and cost‑effective enclosure system for the chicken house.
Project Background: Special Material Requirements for Tropical Farms
Located in Thailand, this farm features year‑round high temperature and heavy rainfall. Stable internal temperature shall be maintained inside chicken houses, while wall panels must resist corrosion caused by poultry manure and cleaning disinfectants. Project material requirements are listed below:
Roof thermal insulation: block intense solar radiation and reduce indoor temperature fluctuation of chicken houses
Wall corrosion resistance: resist chemical corrosion from manure, disinfectants and humid surroundings
Moisture and mildew resistance: adapt to high‑humidity conditions and inhibit bacterial growth
Cost‑effectiveness: control total cost and construction cycle while meeting performance standards
After multiple comparisons, the contracting engineering company finally selected SHANGCHENG sandwich panel: 75 mm PU insulation panel for roof and pvc corrosion‑resistant EPS foam panel for wall.
Material Selection Scheme｜Roof and Wall Panels with Respective Functions
Roof: 75 mm PU Insulation Panel
‑ Thickness: 75 mm ‑ Core material: Polyurethane (PU) with ultra‑low thermal conductivity and outstanding thermal insulation performance ‑ Face sheet: Color steel or aluminum‑zinc coated steel, rust‑proof and weather‑resistant ‑ Features: Lightweight yet high strength, good self‑supporting property, convenient installation ‑ Application: Large‑span roofs for industrial and agricultural buildings requiring high‑efficiency thermal insulation
Wall: pvc Corrosion‑Resistant EPS Foam Panel
‑ Core material: EPS (expanded polystyrene foam), lightweight and heat‑insulating ‑ Face sheet: PVC laminated surface, acid‑alkali resistant, corrosion‑resistant and easy‑to‑clean ‑ Features: Smooth non‑water‑absorbent surface, strong chemical‑corrosion resistance ‑ Application: Wall panels for farms, chemical plants and other humid corrosive environments
Why Are These Two Panels Suitable for Tropical Chicken Farms?
表格
| Project Requirement | 75 mm PU Insulation Panel (Roof) | pvc Corrosion‑Resistant EPS Panel (Wall) |
|---|---|---|
| Thermal Insulation | ✅ Low‑conductivity PU core blocks solar heat | EPS provides auxiliary insulation and reduces thermal bridge |
| Corrosion Resistance | Coated metal face sheet provides protection | ✅ PVC lamination resists manure and disinfectant corrosion |
| Moisture & Mildew Resistance | High closed‑cell PU rejects water absorption | ✅ Non‑absorbent smooth PVC surface |
| Cost‑effectiveness | Excellent performance with long‑term energy saving | ✅ High cost‑performance for large‑area usage |
| Construction Efficiency | Large‑size panels speed up installation | Lightweight for convenient cutting and assembly |
Feedback from the engineering company: “Thailand has intense solar radiation. The 75 mm PU roof panel delivers great heat‑insulation effect and stabilizes chicken‑house indoor temperature. After nearly one‑year service, the wall‑mounted pvc panel shows no corrosion traces even under direct water washing during cleaning. The end‑client is satisfied.”
Project Implementation: Material Export & On‑site Installation by Engineering Contractor
As raw‑material supplier, SHANGCHENG manufactures PU insulation panel and pvc corrosion‑resistant panel according to client drawings, completes export‑standard packaging and sea shipment to Thailand.The cooperating engineering company takes charge of field installation. SHANGCHAIN does not participate in on‑site construction and only provides technical datasheets and export‑related documents.
Project Outcome: Good Thermal Insulation, Corrosion Resistance & Easy Maintenance
‑ Roof: 75 mm PU panel effectively blocks solar radiation. Obvious indoor temperature drop is achieved inside chicken houses, lowering energy consumption of ventilation fans. ‑ Wall: Acid‑alkali resistant pvc laminated surface survives regular washing and disinfection without rusting or corrosion damage. ‑ Overall: Improved chicken‑house environment supports healthy poultry growth. The client plans to launch phase‑II expansion.
Core Product Parameters (For Engineering Company Reference)
75 mm PU Insulation Panel (Roof)
‑ Thickness: 75 mm (customizable 50 / 100 mm options) ‑ Core: Polyurethane, density ≥40 kg/m³, thermal conductivity ≤0.024 W/(m·K) ‑ Face sheet: Color steel / aluminum‑zinc coated steel, 0.4‑0.6 mm thickness ‑ Effective width: 1000 mm ‑ Connection: Concealed fastener or exposed screw fixing
pvc Corrosion‑Resistant EPS Foam Panel (Wall)
‑ Thickness: Customizable (common 50 / 75 mm) ‑ Core: EPS, density ≥12 kg/m³ ‑ PVC composite face sheet: 0.3‑0.5 mm thickness ‑ Features: Acid‑resistant, alkali‑resistant, salt‑spray resistant, UV‑resistant ‑ Typical usage: Farm wall panel, chemical‑plant enclosure, high‑humidity corrosive‑environment application
SHANGCHENG Sandwich Panel: Reliable Partner for Engineering Companies Undertaking Overseas Breeding Projects
✅ Rich export experience in sandwich‑panel manufacturing ✅ Customizable thickness, core material and face‑sheet options (PU / EPS / PVC / color steel, etc.) ✅ Export‑grade packaging and customs‑declaration document support ✅ Bulk supply to meet project delivery schedules ✅ No installation service, zero competition with engineering clients, focus on qualified raw‑material supply
Conclusion
The Thailand chicken‑farm case proves that the combination of high‑performance insulation roof panel plus corrosion‑resistant wall panel is an ideal enclosure solution for tropical farms. SHANGCHENG sandwich panel provides professional material‑selection support and facilitates overseas agricultural‑project delivery.If you are sourcing sandwich‑panel products for farms, industrial plants or overseas projects, feel free to contact us.Foshan Shangcheng Sandwich Panel Co., Ltd. Hotline: +86‑13929181826 Official website: www.gdscjxb.com
